Last week our Chief Mechanical Engineer took a group of students from Loughborough University to look at the smokebox and exhaust of Bulleid Light Pacific 34039 Boscastle that is currently undergoing overhaul on the Great Central Railway. This was to aid their understanding of the geometry they’re studying as part of developing the internal aerodynamics and draughting of our 35011 General Steam Navigation.
Hornby: A Model World’ will be coming to your TV screens on Monday 11th October at 9pm on Yesterday Channel as the first episode of the ten-part series goes live!
The new UKTV Original series features behind the scenes action at Hornby HQ, of what goes into making Hornby, Airfix, Scalextric and Corgi models.
From century old steam engines to cutting edge racing cars. Each programme follows the process from drawing board to perfect mini replica. The series observes the ups and downs of the design process as Hornby attempt to get the all important detail spot on, whether it is perfecting the sound of a 1930s steam loco or the stitching on a First World War fighter plane.In the first episode, the Hornby team go back to their illustrious past when they decide to launch a metal diecast replica of a 1940’s steam locomotive, our very own Merchant Navy, 35011 General Steam Navigation. It’s a passion project for Development Director Simon Kohler who fondly remembers his brother getting one for Christmas as a child.
UKTV cameras visited one of our working weekends earlier this year to feature our project to restore 35011 General Steam Navigation back to original air smoothed condition complete with Bulleid’s patented chain driven valve gear to view our progress in the restoration of the full size version of Hornby’s model. For more information on how you can help support the project click here.
At the Annual General Meetings of the General Steam Navigation Locomotive Restoration Society (GSNLRS) and General Steam Navigation CIC we were delighted to announce that following the removal of the trailing truck from the frames in October 2020 and months of preparatory work by their hard working volunteers, that the restoration contract for the trailing truck has been awarded after a tender process to North Norfolk Railway Engineering.
Located at Weybourne Engineering works, North Norfolk Railway Engineering presented a strong bid for the work, with a high level of engineering detail, that respects the historical merit of the unique in preservation fabricated Merchant Navy trailing truck.
Originally fitted to a series 3 Merchant Navy, our fabricated trailing truck is the last survivor of its kind. Lighter than the cast truck fitted to the other preserved Merchant Navy locomotives, longer than a Light Pacific’s truck, the GSNLRS are having this unique piece of Bulleid locomotive design restored to mainline standard, a crucial step towards GSNLRS’s vision of an original Merchant Navy with original air smoothed casing and Bulleid’s patented chain driven valve gear.
For more information on the North Norfolk Railway go to: www.nnrailway.co.uk
Crank Axle Steel Selection
Since 1966, 35011 has been without it’s central crank axle. Alongside the missing valve gear, this has been the driving force behind the decision to return to original design condition, due to the cost of replacement to either design being similar.
After many years of behind-the-scenes research in the BPLA collection & National Archive in Kew, and recent detailed Finite Element Analysis conducted at the University of Birmingham, under the supervision of Professor Karl Dearn, has demonstrated that A4T steel is of a suitable grade for the correct balanced crank axle design for 35011 in original design condition.
The stress report of the balanced design maximum stress reduced by 23%
It is estimated that the trailing truck axle will be machined by a contractor off site in early 2021. This is where we need your help we are fundraising to help cover as much as the cost as possible with the target being set at £3,500.
The unique in preservation fabricated style trailing truck of 35011
Work on 35011 will now be directed to the restoration of the chassis, trailing truck and the front bogie and further fund-raising campaigns will be launched in due course.
You can help support us in many ways if you are not already a Society member you can sign up for membership for only £12 per year here, or donate to the Society here or even better join us as a shareholder here.
We are pleased to announce that our range of General Steam Navigation branded merchandise is now available to purchase via our brand new online shop here.
Items initially available include excellent quality etched pint glasses and mugs with versions of the Society logo, and also pens, fridge magnets, key rings and pin badges.
These items were previously only available from our society stand at selected preserved railway galas or certain events at our home the Swindon and Cricklade Railway, but are now available to all conveniently online.
The range of merchandise complements our wide range of branded clothing items that are also available to order online via our friends at Universal Uniform here.
All proceeds from the sale of the merchandise and clothing items will directly benefit the restoration of 21c11 / 35011.
Graham Muspratt makes the draw as the boiler is lifted using part or 35011 as the draw pot
The “Sponsor an inch or more” fund raising appeal was launched back in March this year and very quickly raised the funds to cover the cost of the crane hire for the boiler lift.
The society would like to express our thanks to all whom to took part and contributed to this major milestone in the restoration of General Steam Navigation back to her original 1950s condition.
The draw for prizes was made at significant points during the boiler lift and winners are:
Crane set up and ready to lift – GSN Pint Glass – Shaun Bradbury
First Inch lifted – GSN Mug – Ian Comley
Maximum lift point of the boiler reached – A years free Society Membership – Alex Clements
Boiler lifted clear of frames – A Graham Farish N gauge Merchant Navy Pacific model – Michael Hampton
Last inch of lift completed – GSN Mug – Andrew Charmer-Stevens
Boiler in new resting place – A Bachmann 00 gauge H2 Class locomotive – Alex Clements
Crane released from boiler – GSN Pint Glass – Simon Shutt
Boiler lift success – Bottle of Veuve Clicquot Champagne – Andrew Stokes
All the winners will be contacted by email on the next few days to make arrangements to send the prizes.
The major boiler lift milestone allows the project to more onto the next exciting stages of restoration and details of how you can get involved with future fund raising campaigns and be a part of the success of the project will be announced soon.
As always any support would be gratefully appreciated. You can sign up for membership for only £12 per year here, donate to the Society here or even better join us as a shareholder here.
On 2nd October 2020, the boiler of Ex-SR Bulleid Merchant Navy Class, 35011 “General Steam Navigation” was successfully lifted from its frames for the first time since 1959.
The boiler was built by North British in Glasgow in January 1941 and has been attached for a total of 61 years since its last overhaul in July 1959.
The lift of the boiler followed a successful fund raising “sponsor and inch or more” campaign and prize draw to cover the cost of the suitable crane hire to lift the boiler. A fully tubed boiler weighs 24 tonnes, however the tubes, despite the restrictions due to Cocid-19, were removed by volunteers of the society reducing the weight to around 20 tonnes.
“It’s a very exciting time for everyone involved in the 35011 General Steam Navigation restoration project,” said Andy Collett Chairman of the CIC. “The removal of the boiler is a big turning point as it allows us to commence the restoration of the chassis, which will be a big project in itself, taking several years to complete.”
Vice Chairman of the Swindon & Cricklade Railway, Allan Bott welcomed the positive news. “It’s great to see 35011 take the next big step in its restoration journey. It brings a much-needed boost following our forced closure due to COVID-19. With the line re-opening to passenger services on Sunday 4th October, our customers can now come and see 35011’s progress following the successful boiler lift.”
Work on 35011 will now be directed to the restoration of the chassis and further fund-raising campaigns will be launched in due course.
In June a few select volunteers restarted stripping down work on GSN. Numbers are being strictly limited to begin with to comply with social distancing so it may be a little while before we can welcome new members to our working parties. Thank you to those that have recently sent in their volunteer forms to join the ranks of our working members, we will welcome you to Blunsdon as soon as we are able.
Most of the work focused on getting our container set up which included the installation of the container lights and electrical sockets, at the request of the railway painting the outside green and various other small tasks. Work did progress on the locomotive with the removal of the springs that attach to the centre driving wheels. A preliminary visual inspection suggests they are good condition considering their age.
The removal of the lower piston and cover
Although we await the installation of a permanent electrical feed, we have a temporary connection to our newly installed consumer unit to give us both lighting and a ring main in the container. We have included RCD protected sockets for external tool use, sockets by the desk including USB charging points and sockets for the kindly donated microwave oven, fridge and kettle!
The stripping down also saw the right hand side piston and cover being removed. These have now been put into storage and will their condition will be assessed.
Removing some of the more stubborn bolts
The Society is happy to report that it was able to purchase some new components for the locomotive in the form of a Speedo drive, cut off indicator quadrant & part of the steam turbo generator. The components were from an enthusiast’s collection who offered them to the Society for an incredibly reasonable price.
Work in July was mostly focused around preparing for the boiler lift with some of the more troublesome boiler mounts being removed. The front boiler mounts proved especially resistant to being removed but after some head scratching a plan was devised and carried out that saw the mounts being separated.
Front end casing complete with lamps and disks
The main engineering highlight for this issue was the new front end casing which was successfully test fitted in July. The casing was originally built to be a surprise for our members at the cancelled AGM earlier in the year. The casing was built by the team at Leaky Finders who did another fantastic job for us.
Front end view of the casing
The two outside pieces are slightly bigger then they were originally built, we felt it was a sensible decision to make them bigger then we need to allow us trim them down during their final fitting and make a perfect joint to the rest of the casing. For the same reason none of the fitting holes were drilled, this meant we had to use some wooden props to display the pieces on the locomotive. The most complex part of the casing manufacture was the lamp irons which required machining to get the side profiles right before beginning to be bent into their into the final shape.
Boiler lift
CanPacs boiler lift inside Eastleigh works
The “Sponsor an inch or more” campaign that was masterminded by Graham Muspratt was a huge success with the Society raising just under £2,000. The Society would like to thank Graham and all those who donated to the appeal. Getting the funding in place so quickly has made the planning for the boiler lift far simpler. At the time of publication a date has been agreed for the lift prior to the rearranged AGM although for health and safety reasons the Society will not be publishing the exact date.
With the relaxation of lockdown rules our volunteers have been hard at work preparing for the boiler lift. Our aim is to get all the remaining small boiler tubes cut and removed from the boiler before the day of the lift. The majority of the securing bolts have been removed with the remaining ones being left in for safety reasons. Our volunteers will remove all the final securing bolts the day before the lift.
Preparing the trailing truck for removal
The Society have been debating the possibility of removing both the trailing truck and front bogie whilst the crane is on site for the boiler lift. The agreed plan is to attempt to remove the trailing truck but we’ll leave the front bogie in place. There are several reasons for this decision with the main factor being the Society is not in a position where we can make the locomotive immobile. The weight of the front end of the locomotive would require us to pack behind the bufferbeam in order to prevent the possibility GSN pivoting on her front drive axle. If GSN had a crank axle in place along side the rear drive wheel would have created a counter weight to balance the locomotive without either the bogie or trailing truck needing to be in place. The safest option we are taking is to remove the trailing truck and leave the bogie in place as this will allow us to push the locomotive back under cover once the lifts have been completed.
All the generous people who donated to the appeal will be entered into a free draw to win a number of prizes, including: a star prize of a Graham Farish N Gauge Merchant Navy Pacific locomotive, a years free membership to the GSNLR society, GSN merchandise and other prizes.
The raffle will be drawn at random at pivotal points during the boiler lift such as: The moment the first inch has been lifted, point of maximum lift, being clear of the chassis and then lowered to its new location. If you have donated and not contacted us to confirm your raffle entry with us please do at the earliest opportunity in order to ensure you don’t miss out.
How you can help us.
With so much engineering progress being made with the restoration of 21c11 / 35011 back to original condition complete with air smoothed casing and chain drive valve gear you can help us in several different ways:
No matter what skills you have we can use your help. Please contact our volunteer liaison officer Mr Andrew Collett at andrew.collett@35011gsn.co.uk. If you are considering a donation to the project or buying some shares today is the perfect time to do it.
The project is heading into some very exciting times and any financial contributions would be greatly appreciated.
Members of the General Steam Navigation Locomotive Restoration have been receiving their copies of issue 13 of the Packet in the last few days. Full of information and updates on our progress despite Copvid 19! If you are not already a member you are missing out, only £12 per year join online here https://35011gsn.co.uk/membership.html we welcome your support.
Proxy Annual General Meeting 2020
The Coronavirus lockdown has caused an unprecedented amount of disruption to our way of life this year and led to us having to cancel our AGM which was scheduled earlier in the spring. The Society had hoped a physical AGM could still take place in 2020, unfortunately in the last few weeks it has become clear that it wouldn’t be possible.
The option that the trustees have decided to take going forward is to hold the Society and CIC (for shareholders) Annual General Meeting by proxy for this year with the expectation of being able to return to normal and hold a physical AGM in March 2021 subject to the relaxation of restrictions to enable us to host a safe event. The proxy AGM will take place on 1st October 2020 and will deal with the Society’s financial year that ended in February 2020 and the CIC financial year that ended in November 2019.
Included with the latest issue of the Packet members will find a booklet which contains all the financial statements for the last financial year, a report from the Society chairman, an agenda for the meeting and a proxy voting form. Please read the booklet carefully and return your proxy voting forms by Friday 25th September. Please note that votes arriving after this date will not be registered, so please send them in at your earliest convenience.
We are living in very uncertain and unusual times but its key that all the legal business of the project is completed correctly, on time and in a transparent manner. This does require a certain amount of flexibility which has been provided to us by the Government.
We are pleased to launch our TWENTY TWENTY CLUB – a great way for you to support the General Steam Navigation Locomotive Restoration Society whilst having a bit of a flutter!
Sadly due to the continuing Covid 19 situation in Lancashire & Yorkshire we have made the tough decision to postpone our joint
fundraising trip with the S&CR. With the current uncertainty and with our member’s welfare in mind we feel this is the best option. The new dates will be 21st-24th May 2021.
We intend to have the same itinerary as planned ( NRM York, North York’s Moors Railway, East Lancs Railway & Bolton & Embsay Railway) but this can’t be confirmed until the railways concerned release their 2021 timetables.
Those of you already booked will be contacted directly. Thank You for your understanding.
The Society is pleased to report that we be restarting working parties in July. Numbers will be strictly limited to begin with to comply with social distancing so it may be a little while before we can welcome new members to our working parties. Thank you to those that have recently sent in their volunteer forms to join the ranks of our working members, we will welcome you to Blunsdon as soon as we are able.
In June a few select volunteers restarted stripping down work on the GSN. Most of the work focused on getting our container set up which included the installation of the container lights and electrical sockets, at the request of the railway painting the outside green and various other small tasks. Work did progress on the locomotive with the removal of the springs that attach to the center drive wheels. A preliminary visual inspection suggests they are good condition considering their age.
The Society also gained a new component in June that was originally fitted to sister Merchant Navy 35023 ‘Holland Afrika Line’. Not many parts of 35023 survived the scrapyard, but luckily after the last fires were dropped from the engines at Nine Elms, souvenirs from the locomotives were recovered, this includes the boiler pressure gauge from 35023, which had recently resurfaced from an old drivers collection. This historic component has now been secured for future use on GSN thanks to the very kind donation of one of our members.
Clothing
You can now look great whilst supporting the restoration of 21c11 / 35011.
As you are probably aware we have had to reschedule our four day fund raising coach trip to Yorkshire,which subject to getting sufficient numbers will now take place on Friday 16th October.
Profits for the trip will be split between GSN & The Swindon & Cricklade Railway.In my professional capacity as a coach driver I will behind the wheel for the trip so it will be a great way to meet fellow members & raise money at the same time.
We will travel on 3 steam railways,visit the National Railway Museum* at York & generally have a fun weekend. We will be based at the Best Western Guide Post hotel on the outskirts of Bradford for 3 nights on a half board basis.
The program is as follows:
Fri 16th Oct. Travel from Blunsdon to Bradford
Sat 17th Oct Steam Journey on the Bolton & Embsay Railway followed by a journey from Rawtenstall to Bury on the East Lancs Steam Railway.
Sun 18th Oct Steam journey from Pickering to Whitby on the North Yorks Moors Railway.
Mon 19th Oct Visit to the NRM York (Subject to NRM reopening after corona virus shut down) before returning to Blunsdon.
Price £299pp. This includes all train fares. There is a £50 single Supplement.
This trip is run in conjunction with Holidays & Cruises in Melksham . To Book please call them on 01225 865725 option 3.
How you can help
You can help with the restoration of 21c11 / 35011 back to original condition complete with air smoothed casing and chain driven valve gear in several different ways.
This was to aid their understanding of the geometry they’re studying as part of developing the internal aerodynamics and draughting of our 35011 General Steam Navigation.
In the first episode, the Hornby team go back to their illustrious past when they decide to launch a metal diecast replica of a 1940’s steam locomotive, our very own Merchant Navy, 35011 General Steam Navigation. It’s a passion project for Development Director Simon Kohler who fondly remembers his brother getting one for Christmas as a child.
Originally fitted to a series 3 Merchant Navy, our fabricated trailing truck is the last survivor of its kind. Lighter than the cast truck fitted to the other preserved Merchant Navy locomotives, longer than a Light Pacific’s truck, the GSNLRS are having this unique piece of Bulleid locomotive design restored to mainline standard, a crucial step towards GSNLRS’s vision of an original Merchant Navy with original air smoothed casing and Bulleid’s patented chain driven valve gear.
Members of the General Steam Navigation Locomotive Restoration have been receiving their copies of issue 13 of the Packet in the last few days. F
The Society also gained a new component in June that was originally fitted to sister Merchant Navy 35023 ‘Holland Afrika Line’. Not many parts of 35023 survived the scrapyard, but luckily after the last fires were dropped from the engines at Nine Elms, souvenirs from the locomotives were recovered, this includes the boiler pressure gauge from 35023, which had recently resurfaced from an old drivers collection. This historic component has now been secured for future use on GSN thanks to the very kind donation of one of our members.
