Tag Archives: general steam navigation

GENERAL STEAM NAVIGATION NEW AILSA TROON LIMITED EDITION WAGONS

General Steam Navigation limited edition wagon range increases with new Ailsa Troon open wagons wagon in 00 Gauge marking the anniversary of the building of the Medway Queen Paddle Steamer.  Produced in cooperation with the Medway Queen Preservation Society.

In the 1930s the General Steam Navigation Company (GSN) worked closely with the New Medway Steam Packet Company and in 1936 acquired the New Medway Company outright. These new wagons are part of the cooperation between the General Steam Navigation Locomotive Restoration Society and the Medway Queen Preservation Society, based on Gillingham Pier.

The paddle steamer, Medway Queen, was built by the Ailsa Shipbuilding Company of Troon and launched on St. George’s Day (23rd April) 1924, the two societies have commissioned a further joint batch of 00 7 Plank Open Wagons in an Ailsa Troon livery in either green or brown with coal load from Dapol to mark the anniversary.

Sales will directly help the restoration of locomotive 21c11 / 35011, General Steam Navigation, and of PS Medway Queen.

The 00 Gauge 7 plank open wagon complete with coal load cost £12.90 each. 

The post and packing price is the same for buying a single wagon or both colour versions together.

These and all our Limited Edition wagons are  available from the General Steam Navigation website online store at https://35011gsn.co.uk/online-shop.html 

General Steam Navigation welcomes visit by Justin Tomlinson, MP for North Swindon

General Steam Navigation CIC (GSNCIC) welcomed Justin Tomlinson, MP for North Swindon, who visited Blunsdon at the Swindon & Cricklade Railway to view 35011 General Steam Navigation and discuss the current application to the National Lottery Heritage Fund.

The application is focussed around the reconstruction and restoration of the Merchant Navy Pacific to original Bulleid condition, making it unique in preservation. Whilst the work on 35011 meets the “Saving Heritage” element of the bid, the other key Heritage Fund investment principles will be partially addressed with a new building at Blunsdon (which will be a Swindon & Cricklade Railway asset) to encompass engineering facilities together with training and education spaces.

L to R – Jon Netting (Treasurer – General Steam Navigation), Cllr Matt Vallender, David Tucker (Heritage Consultant), Justin Tomlinson MP, Robert Battersby (Architect), Nigel Willoughby (Trustee S&C Rly), Cllr Mark Clarke, Cllr Jason Mills, Gerry Leyman (Chair – General Steam Navigation CIC), Mike Abbott (Chair – S&C Rly).

Justin was accompanied by 3 local councillors, Mark Clarke (Cricklade Town), Matt Vallender and Jason Mills (Swindon Borough).

Following the visit Justin said “We will all be working together as they prepare their National Heritage Lottery fund bid. The Swindon & Cricklade Railway is a much loved and popular local service, so I have no doubt there will be strong local community support for this bid.

I have fed in a number of suggestions on how to strengthen the bid including working with a wide a range of local community groups, including all the local schools, Parish Council’s and the Wiltshire Wildlife Trust.

As someone from a family of steam enthusiasts, I am very excited to be supporting this fantastic bid”.

General Steam Navigation announces new patron – Dr Alice Bunn OBE FIMechE FRAeS CEng

General Steam Navigation Locomotive CIC (GSNCIC) announce that Dr Alice Bunn has agreed to become patron of the project to restore the Bulleid Merchant Navy pacific locomotive 35011 to her original condition.

Dr Alice Bunn on site at Blunsdon with Jon Netting (Treasurer) and Gerry Leyman (Chairman) of the General Steam Navigation CIC.

Dr. Alice Bunn OBE (FIMechE FRAeS CEng) is the Chief Executive of the Institution of Mechanical Engineers (IMechE). She has previously served as the International Director at the UK Space Agency. Alice is responsible for increasing the UK’s global influence in science, security, and trade through space. She has a background in metallurgy and has worked in various organisations such as the Science Museum, London, and the Natural Environment Research Council (NERC). Alice has also played a significant role in international collaborations and agreements related to space missions and satellite imagery.

Alice sits on the Board of EngineeringUK; is Chair of the Professional Engineering Committee; is President of the UKSpace trade association; acts as advisor to Orbitfab; and sits on the World Economic Forum Future Council on space technology. She is a Fellow of the Royal Aeronautical Society, has a PhD in Metallurgy from Darwin College, University of Cambridge and received an OBE in the 2022 Queen’s Birthday Honours for services to the UK space sector and to charity.

Alice joins the General Steam Navigation project at a pivotal time, lending credibility and support to the GSNCIC’s Heritage Fund Lottery application and will help raise the profile of the project to put the steam back into General Steam Navigation at a national level.

As Chief Executive of the Institution of Mechanical Engineers, Alice has a direct connection with O V S Bulleid, who was President of the Institution of Mechanical Engineers in 1946.

On becoming patron Alice said, ‘Whilst engineering technology is more important than ever for our future, we can always learn lessons from the past which is why I am delighted to take up the role of patron for this project’.

Dr Alice Bunn is presented with a print of General Steam Navigation in original condition by Jon Netting

Alice visited Blunsdon to look over General Steam Navigation in early October where she met members of the General Steam Navigation directors / Society Trustees and the Swindon and Cricklade Railway where the locomotive is based. Alice learned more about the ongoing work to restore and reconstruct General Steam Navigation to its pre rebuilt air smoothed condition, making it unique in preservation. Alice was made an honorary member of the Restoration Society and presented with a print of General Steam Navigation in original as built condition.

General Steam Navigation limited edition wagon range increases

General Steam Navigation limited edition wagon range increases with new livery open wagons wagon in 00 Gauge and 20t mineral wagons in N Gauge. Produced in cooperation with the Medway Queen Preservation Society.

Continuing the cooperation between the General Steam Navigation Locomotive Restoration Society and the Medway Queen Preservation Society (a GSN shipping Co ship) following the success of their previous wagons in both 00 and N gauges further new limited edition 00 gauge 7 plank open wagon and new 20t steel sided mineral wagons  have been produced to raise fund for both societies.
Both wagons are produced by Dapol with the lettering General Steam Navigation, Blunsdon & Gillingham Pier (the locations of the two Societies) and Number 23.  The wagons in both scales are  available in either red or grey.

The 00 Gauge 7 plank open wagon complete with coal load cost £12.90 each. The N Gauge 20t Steel sided mineral wagons had two side doors per side and an end door which facilitated easy unloading and came into service in the 1920’s and were used well into the 1970’s.  These new N Gauge 20t  wagons cost £14.30 each.

A small number of the previous limited edition 00 Gauge 14T rectangular tank Wagons, in either grey or bauxite for £17.50ea, and also N Gauge 7 plank open in black are also still available for £12.40 each, whilst stocks last.

All our Limited Edition wagons are  available from the General Steam Navigation website online store at https://35011gsn.co.uk/online-shop.html 

Autumn Engineering Update

Autumn Engineering Update

 

Welcome to this autumn engineering update from the General Steam Navigation project.  Progress has been made on various engineering fronts on the project over the past few months and with some of our background efforts about to bear fruit we’ll have some brilliant work to share over the coming months.

Boiler

The boiler tubes are gone! After many months of hard work by our small band of volunteers, the job is done. Work has continued on removing rust from the inside of the firebox, descaling the inside of the boiler, and generally cleaning the inside of the boiler and firebox ahead of a planned inspection later this year. Still to do is sourcing the right tool for removing the thermal-syphon inspection plugs, so that we can wash out the boiler, and then plan the inspection.

Crank axle

Progress with the crank axle has been limited in the past few months; geopolitical events has caused the price of steel to become volatile, after discussions with our friends in the B17 project & A1 Steam Trust, with whom we were planning to place a group order for A4T forgings for the stub axles, we are pausing the ordering process until we have greater certainty over the price. Whilst it is disappointing to not be placing an order for these crucial parts of our locomotive, it feels more prudent to wait, saving us money in the long run. During this self-imposed delay, we are using the time to produce the engineering justification for manufacture of the stub axles in A4T & the sweep webs in 817m40, so that when we are happy with prices, we can proceed.

Frames

Work on the frames continues at a good pace with our volunteers working hard to clean up the frames in preparation for assessment of their condition. With over 50 years of grime to remove on the frames its not a particularly glamorous job but is very important and we are extremely grateful to all our hard workers. We have also removed the brake cylinders from the frames as they wont be required for an original condition Merchant Navy. The cylinders will be cleaned up and stored should a rebuilt Bulleid require them in the future.

Sponsorship component of the month

For those that want to make a more tangible contribution towards putting the steam back in General Steam Navigation we have relaunched the ‘Component Sponsorship’ scheme.

Each month the Society will highlight one particular component. The scheme will allow generous sponsors to cover the cost of individual parts that range from few pounds to several thousands.

Our generous sponsors will receive a certificate describing the part sponsored, be named on the roll of honour on this website and gracious thanks from all those who wish to see General Steam Navigation back in operation.

This month we are starting with the steam chest covers for the outside cylinders. The steam chest covers are a relativity simple component to produce being machined from plate steel.  35011 will require 4 of these in total with the covers being fitted to the front and rear of the cylinder on both sides .The cost of these covers are £250 each. For a full list of the currently available component and how to sponsor them please visit the component sponsorship page. 

Draughting


The question that has been asked a few times, both within our project, and outside it, is why we are considering modifications to the exhaust, especially as Bulleid pacifics had a reputation for being free-steaming, if hungry locomotives. The reason is buried in that last statement. Consider how a steam locomotive, especially its combustion system works: exhausting steam in the smokebox produces a draught, sucking air into the firebox for the coal to burn. How much air the locomotive supplies to the fire will impact its fuel combustion. Too little, and you have rich combustion, which releases a lot of heat from the coal, but at the expense of high fuel consumption. Too much air, and you have overly lean combustion, which is cleaner (less production of carbon monoxide), but it can lead to high fuel consumption as well, as the extra air cools the hot air from the fire, reducing the heat transferred to the water in the boiler, meaning more coal is needed to be burnt to produce the same heat transfer to the steam. The reputation, coupled with data from the Rugby reports, suggests that at most of the steaming rates GSN is likely to operate, the combustion is too rich. The perfect air:fuel mass ratio for stochiometric combustion of coal is approximately 11.2:1. It is normal to supply more air than is necessary, to ensure all of the fuel sees sufficient air, normal practise for combustion of coal is to have approximately 30% extra air, so the ratio becomes 14.6:1. Data from the Rugby reports show the original locomotives ran with a ratio of between 11:1 & 17:1, with drop off in performance for steaming rates above 18,000lb/hr, which is where we can expect to operate. The rebuilt design exhaust was much less variable to incomplete combustion, and had higher air:fuel ratio. The data also suggests that these locomotives need to run with significant excess air, far more than the 30% recommendation. The rebuilt design can actually be seen to be broadly similar to how 71000 operated in BR service, suggesting that we can achieve similar performance with 35011 if we can emulate the performance of 71000s twin Kylchap design. By redesigning the exhaust, we should be able to achieve two things: (1) maintain closer to 50% excess air across the power range, reducing fuel consumption and (2) increase the total flow area of the blast nozzles, reducing the cylinder back pressure.

Working Weekends

Our current plan for working weekends in 2022 is as follows:
15th /16th October
12th /13th November
10th /11th December
14th /15th January 2023
11th /12th February 2023
11th /12th March 2023

As always, any members who would be interested in being involved with the engineering of our project, please do get in touch. Our CME Dr Steve Rapley does need some support on the engineering of this project, especially at the moment with weld design, so if you have any experience in this area, please do get in touch. Similarly, if you have any question or comment on the Engineering report or the engineering in general, please do  get in touch at by email to Dr Steve Rapley here.

To help us achieve our goal of an original condition Merchant Navy we’ll need your help, you are able to support us in many ways if you are not already a Society member you can sign up for membership for currently only £15 per year here, or donate to the Society here, consider sponsoring a component here or even better become a shareholder here.

As always thank your for your continued support

#OnThisDay the first Atlantic Coast Express ran

35020 Bibby Line on the “Atlantic Coast Express” near Sherborne in Dorset on 17th June 1952. (Copyright australia3393 on Flickr)

#OnThisDay  in 1926, the first Atlantic Coast Express ran between London Waterloo and the West Country. Originally named the ”North Cornwall & Bude Express” the service ran from 1907, until, as part of a publicity drive by Southern Railways, the 11 o’clock from Waterloo  to the West Country was named the “Atlantic Coast Express” in July 1926. The new name was chosen as the result of a competition run in the staff magazine and the winning entry was submitted by Mr F. Rowland, a guard from Woking who won a prize of three guineas for suggesting Atlantic Coast Express. He was soon to move to Great Torrington in North Devon; he was killed in a shunting accident there six years later. The “Atlantic Coast Express’ very soon became affectionately known to many travellers and enthusiasts as the “ACE”, the shortened version of its full title.

The route was always heavily reliant on holiday passengers which meant that the volume of traffic was very seasonal. On Summer Saturdays, the ACE consisted of up to five trains departing from Waterloo in the 40 minutes before 11:00, stretching resources on the long single-track branch lines to the limit. In the winter timetable, one train was sufficient for all of the branches, and stops were made at all but the most insignificant stations west of Exeter. Significant delays were frequent at the junctions, as coaches were detached or attached and shunted between the various sections of the train, belying the name of “Express”.

In later years, a carriage was detached at Salisbury to join a following stopping train along the main line, and two carriages were detached at Sidmouth Junction, one for Sidmouth and one for Exmouth via Budleigh Salterton. The restaurant and buffet cars were normally removed during the major division at Exeter Central.

Merchant Navy 35005 Canadian Pacific hauling the down Atlantic Coast Express passes an unknown S15 4-6-0 on freight near Basingstoke. (Copyright Rick2E on Flickr)

Saturdays were always the busiest and in August 1939 the ACE was shown in Bradshaw’s Guide as five separate trains departing from Waterloo; serving Ilfracombe (10:36), Padstow (10:40), Ilfracombe again (10:47), Bude (10:54) and a final departure at 11.00 with portions for Padstow Bude and Plymouth.

Services continued in much the same pattern until the outbreak of World War II, which necessitated longer trains and substantial deceleration on all lines, rendering named trains no longer appropriate.

Putting Funds into the Frames

Now that the boiler has been successfully removed from the frames for the first time in 61 years, see news item from 2nd October 2020 here, our attention is now turned to the restoration of the frames and the rear dragbox.

We have therefore set up a Fund for the Frames that will be essential for the successful restoration of  35011 back into her original condition. Not only do we need to clean and review the condition of the frames as they exist today, any corroded sections of the framework, the rear platform and dragbox will cut out and replaced. We also need to reverse some of the areas that were changed during rebuilding to allow a new middle cylinder to be installed and reinstate Bulleid’s unique patented chain driven valve gear.

This a general fund with no minimum / maximum donation or number of contribution limits, all monies donated to the Fund for the Frames will be specifically ring fenced for the frames. If you are able to contribute to this project in any way however great or small, we thank you for your support.

Spring Engineering Update

Spring Engineering Update

 

Boiler
Inside GSNs firebox (Rob Edwards)

Work continues on the boiler with the last of the remaining boiler tube  stubs being removed last month. A big thank you goes out to the sterling work by our volunteers (including Paul G, David O, Geoff A & Jack G) who completed this strenuous task. Work has started on removing rust from the inside of the firebox, descaling the inside of the boiler, and generally cleaning the inside of the boiler and firebox ahead of a planned inspection. It may seem that one paragraph seems like little progress on the boiler, but this work is very labour intensive, and with only a small band of volunteers takes time for the fruit of their labours to become apparent.

Crank Axle

The FEA on the original Crank Axle design shows failure as per the failure on 35020 in 1953.

An interesting fact that has come to light recently is clear evidence that the original design for the Merchant Navy had a balanced crank axle. This was mentioned briefly in the Crewkerne report, in going through drawings of the chain- driven valve gear, one early drawing clearly shows a balanced crank axle. There are no other drawings showing this, it is understood that an unbalanced design was introduced to reduce the weight of the locomotive, but it’s interesting to think what could have been, with a balanced crank axle, Crewkerne may never have happened, which was a key driver in the rebuilding process.

FEA of the balanced crank axle design as fitted to 35011 in 1954 with grade A4T steel showing no failure.

Progress on designing the crank axle continues, we have now converted the original drawing into an electronic CAD file. The next step with the axle will be to design the chain-driver sprocket, for which no drawing exists of one that would fit the balanced crank, and to start conversations with a forger & manufacturer to develop forging & manufacturing drawings.

 A question of balance

As progress continues with design work for the new crank axle, our thoughts are turning to the balancing design. As members will be aware, one of the changes that was obvious on a rebuilt Merchant Navy were the external balance weights on all 3 axles. Our plan is to remove the weight added in 1958 on the leading & trailing axles and rebalance the wheels with weight in the pockets again, if possible. We still need to decide on the shape & material of the coupling rods, which will impact on the amount of balancing needed on these axles, but aesthetically we want to restore that classic Bulleid appearance with no visible balancing. The central driving axle is another question. Originally the crank webs & inside connecting rod were balanced on the wheel rim, with a large plate on the rear face of the wheels and lead in the pockets. The question that arises is what would have been done to that lead when the balanced design was fitted to 35011 before rebuilding? At first inspection, one would think a significant amount of that lead would have simply been removed. However, it’s slightly more complicated than that. All steam 7 locomotives have an amount of balancing on their wheels, to counteract the rotating masses of the coupling and/or connecting rods, as well as, where necessary, the valve gear. Some locomotives, especially 2-cylinder designs, attempt to partially balance the reciprocating (backwards & forwards) masses, to reduce the front-end oscillation that occurs. This balancing can only be perfectly conducted for a given speed, so the engineer has to decide what speed to balance at, and the percentage of reciprocating masses balanced is usually limited to reduce the hammer-blow on the track from these additional rotating masses. Bulleid reasoned that for a 3-cylinder locomotive the reciprocating masses were to a certain extent self-balanced within the mechanics of the machine, as the longitudinal motion of one cylinder is always partially opposed by the other two, and so didn’t add any additional mass to balance the reciprocating forces. For stability purposes, rotating imbalances on one wheel were balanced on the other, so the left-hand balance weight balances the right-hand motion (and viceversa). By studying & understanding the designs for the original & rebuilt locomotives, we’ve managed to determine how to rebalance the driving axle; it will likely have slightly greater mass (approximately 1062 lbs vs. 942 lbs) on it than on the original design, but it will be at a different location (175° vs 140° from the crank); compared to the rebuilt design the location is similar, but the mass is reduced by around 6%. Geometrically, it can be seen how this works out in the drawing of the original design, by balancing the crank webs with counterweights, we have removed the line labelled middle (GH, the righthand side of the polygon), the closure line is then from A to G & is slightly longer than the line AH, at a shallower angle. The leading & trailing wheels from a mechanical perspective won’t need rebalancing, though from an aesthetic perspective we will plan to do this. We also plan to fit the plain rods that were fitted in 1956, as they have greater tensile strength and are less prone to bending. The next step with the balancing is finer detail; we need to determine the disposition of lead in the pockets to achieve the desired counterbalance. For the leading & trailing wheels, this is little more than a tweak to the original design. The central wheel needs some more design to determine the centre of gravity of the lead pockets and the balance weight plate, it is anticipated this will be completed in the coming weeks.

Frames update

A key event in the process of unrebuilding 35011 occurred at the November working weekend when, with the very welcome assistance of the Swindon & Cricklade Railway, and after many, many weekends of effort, the 5 large brackets that held the external valve gear & screw reverser were lifted off the frames. As we are planning to construct Bulleid’s chain drive valve gear (& fit a steam reverser) these brackets are now surplus to requirements. They are in excellent condition, so we are offering them for sale to any interested parties. By removing these, we made it easier to access other areas of the frame, and quickly removed the last of the brake blocks & arms from the leading & trailing axles. The plan now is to continue 10 removing all the parts hanging off the frames; later in 2022 we should then be able to lift the frames, releasing the leading bogie, leading axle & trailing axle. The leading bogie will then be assessed and prepared for professional restoration to mainline condition, whilst the driving wheels will be sent to South Devon Railway Engineering for rebalancing & profiling.

The newly removed components from GSN

In order to help fund the work on the frames the Society has started a Funding the Frames appeal that will be essential for the successful restoration of GSN back into her original condition. Not only do we need to clean and review the condition of the frames as they exist today, any corroded sections of the framework, the rear platform and dragbox will cut out and replaced. We also need to reverse some of the areas that were changed during rebuilding to allow a new middle cylinder to be installed and reinstate Bulleid’s unique patented chain driven valve gear.

This a general fund with no minimum / maximum donation or number of contribution limits, all monies donated to the Fundiung the Frames appeal will be specifically ring fenced for the frames. If you are able to contribute to this project in any way however great or small, we thank you for your support.  You can find out more here

University projects

We now have a further university project looking at the Internal Aerodynamics of a Merchant Navy. Building on lessons learnt last year, as well as better understanding of the test data that is available on both the original smokebox as well as the rebuilt design, they have made excellent progress simulating 3 baseline designs before moving onto some potential design improvements. The new designs they are looking at include some variations on the original exhaust design as well as variations on a Lempor exhaust, in both cases to understand the impact of nozzle size, angle & target upon the smokebox draught. Based on this work, we may run a final study in academic year 2022/3 to polish off the design as well as to understand how it impacts on the external aerodynamics of the locomotive.

Visit to Great Central & some tender parts

Students on Boscastle

As part of the student project this year, I arranged a visit to Loughborough sheds with the students, to have a crawl around Rebuilt Light Pacific 34039 Boscastle. It was a very useful visit, giving the students a good insight into what they’re simulating, and why, and was also a helpful reminder as to how much pipe work and other gubbins there is on a complete locomotive. Whilst there, in chatting with their Chief Engineer, we were offered some left over parts from their tender for a very reasonable sum, including two front footsteps, two rear footsteps, two rear ladders, one tender tank filler and lid, three Vacuum Reservoir tanks with holding down straps and hardwood timber supports, one Vacuum Reservoir tank cover, one Vacuum Reservoir tank cover, 5 tender doors and two curved front corner pieces. These are all original parts from a 2nd series tender, which became spare when the tender tank was scrapped; the vacuum reservoirs are the wrong type for a Light Pacific, the footsteps & ladders were going to be reused but were inadvertently reordered as part of the manufacture of the tank. Whilst we are years from constructing our tender, and still need to flesh out our ideas for it, it is nice to be able to have some genuine parts that can one day be fitted to our machine.

We have also recently managed to purchase two electrical lamps for the locomotive, so we now have 6 lamps. The purchase of one was sponsored by one of our directors, but if you would like to sponsor the other, please do get in touch with us.

Other Engineering Progress

We have made a start on two other big engineering areas in the last few months. Firstly, members of the Engineering Sub-Committee have started creating an online Engineering Bill of Materials (EBoM). As members of the Bulleid Pacific Locomotives Association, we have access to the extensive collection of over 3000 drawings in their catalogue, but the way they are catalogued is not very easy for understanding the relationship between the drawings, nor for knowing what drawings we are missing. By producing the EBoM, in time we will be able to have a clear record of how many of each part we need, the drawings for them, records of when we order parts & how, records of manufacture where appropriate, etc. Those projects that have constructed (or are constructing) locomotives from scratch, such as 60163, 2007, 72010 have gone through a similar 13 process. By starting this, we are laying the foundations for our original Merchant Navy and starting to put the documentation in place we will need to be accepted for mainline running.

The second significant progress is in the subject of assurance, the process by which we demonstrate the locomotive meets the standards necessary for mainline running. After meetings with numerous potential assurance partners, and independent advice from others in the industry, we have appointed Ricardo Rail to be our assurance partner. They will give us the support to understand & produce the evidence we need to restore General Steam Navigation to original design conditions whilst meeting mainline standards, and document that process. They work with numerous similar projects and are a good fit for our project.

Finally, we are becoming involved in a forum of new-build steam locomotives, to look at ways of pooling knowledge and cost-saving between us. Whilst that title may bring howls of protest from some quarters, we have things we can learn from these groups in the assurance process. Where we are manufacturing components from scratch, we will need to demonstrate that the finished component doesn’t bring additional risk to the design compared to the original. Where we are restoring, we will need to demonstrate that our restoration has returned the components to a condition where it doesn’t bring additional risk to the locomotive.

As always, any members who would be interested in being involved with the engineering of our project, please do get in touch. I need some support on the engineering of this project, especially at the moment with weld design, so if you have any experience in this area, please do get in touch. We also need some additional support archiving drawings online into the EBoM, this is an opportunity to study some of the original drawings of a Bulleid pacific. Similarly, if you have any question or comment on the Engineering report or the engineering in general, please do email our CME (steve.rapley@35011gsn.co.uk)

The momentum being generated by our engineering team means 2022 is going to be a very important year for the project with some big goals in mind. To achieve this we will need your help, you are able to support us in many ways if you are not already a Society member you can sign up for membership for currently only £15 per year here, or donate to the Society here or even better become a shareholder here.

As always thank you for your continued support.

New Mainline Steam Builders Group starts work

The General Steam Navigation Locomotive Restoration Society is one of six high-profile steam project groups with the common objective of delivering their respective locomotives fit for UK mainline running that have agreed to meet and cooperate with each other on a regular basis.

While the groups all have their own technical and project management challenges to deal with, many of the present-day safety certification and related requirements are to some degree of a generic nature, applicable to all new or restored steam locomotives. Group members can also build on the collective knowledge in the new build sector, and the significant experience / expertise gained by the A1 Trust through the previous approval of Tornado; helping each other by sharing information and experience.  While the main focus will be on meeting the risk management and network compatibility requirements of the rail industry safety certification standards, other directly related issues (for example supplier assurance, technical solutions) will be under discussion. Sharing third party costs where appropriate can ease pressure on individual project budgets.

Founder Group Members are:

B17 Steam locomotive Trust
Class G5 Locomotive Company
General Steam Navigation Locomotive Restoration Society
LMS-Patriot Company
P2 Steam Locomotive Company (A1 Steam Locomotive Trust)
Standard Steam Locomotive Company (72010 Hengist)

The Group decided to come together as the benefits became clear through their individual project experiences.

An inaugural meeting was held on 26th January 2022 at the premises of CTL Seal Ltd, a large bespoke engineering company in Sheffield that is now the home of the B17 and Hengist projects.   With the expert guidance of Graham Nicholas from the P2 project (sharing direct experience from the A1 project and his work for the Railway Safety Standards Board), along with representatives of Ricardo Certification Ltd, the group studied the evolution of rail industry certification requirements up to the present day, before starting work together on a hazard identification exercise for heritage steam locomotive design and manufacture / restoration.

Winter Engineering Update

Work on General Steam Navigation has progressed at a pace over the last few months with our regular working parties at Blunsdon. The majority of the work has been focused around 35011s chassis in preparation for “crane day” that happened in November. With the help of our friends at the Swindon and Cricklade Railway steam department our volunteers were able to successfully remove the five frame hangers that won’t be required in the restoration of  General Steam Navigation back to Bulleid’s original condition.
These components were: the slidebar bracket hangers (these were heavily modified upon rebuilding due to the outside valve gear) and  outside motion brackets on each side; along with the screw reverser bracket on the left hand side.
In the spring of next year it is planned to remove 35011s remaining wheels and front bogie in order to enable a full assessment of her frames to be undertaken.

The newly removed components from GSN

Preparation work for producing the components required for the chassis and the alternations to the existing metalwork is being undertaken at the moment. This will enable the work to restore the rolling chassis to be only limited by the amount of money that can be raised to pay for the work. To help this work the Society has set up a “Putting Funds into  the Frames” appeal which enables people to donate as little or as much to the project with the guarantee that it’ll be spent on the frames.  You can find out more here.

The converted drawings now in CAD form that is required for an original condition Merchant Navy.

Supporters will be aware that when we lifted the boiler from the frames in October last year, we also lifted the rear of the frames to release the Trailing Truck. Since then, work has been undertaken to remove the majority of the components that make up the Trailing Truck.
Following an independent assessment, we undertook a competitive tender process and in August we awarded the contract for the full refurbishment, and certification of the Trailing Truck by specialist contractors North Norfolk Railway Engineering (NNE).The Trailing Truck left Blunsdon and arrived safely at NNE Weybourne on the 10th October.

The Trailing Truck at the North Norfolk Railway

Since then North Norfolk Engineering have provided the following update of their activities:

• Completed the dismantling of the main component parts, with the truck chassis now lifted off the wheelset in readiness for the complete set of main parts and wheelset being sent away for shot blasting.

• Undertaken a series of key dimensional measurements to assess the general condition and wear levels ahead of developing the engineering overhaul strategy.

• Removed the seized main pivot pin out from its bronze bush and assessed the reason for it seizing, as the bush appears has moved during its working life  and rotated in the frame boss, blanking off the grease hole in the process, reducing lubrication.

The next key stage is to undertake Ultrasonic Axle Testing (UAT) of the axle and the axle to wheel interfaces to verify that no flaws are present. It will be carried out by a Rail Industry approved axle specialist early in the new year (at the same time as the annual check of all locomotives on the North Norfolk Railway to minimise cost).We are in the process of arranging the purchasing new suspension coil springs and are currently working with various suppliers. To help fund the restoration of the trailing truck the Society is offering a maximum of 30 members the opportunity to purchase a ‘Lot’ for £500. Members are welcome to purchase as many ‘Lots’ as they wish up to the maximum target amount.

Members of the Fund Group would receive a number of benefits including:

  • Certificate of membership of the ‘Trailing Truck Transformers’
  • Name engraved on a suitable brass plaque attached to the refurbished Trailing Truck
  • Regular updates on the refurbishment of the Trailing Truck
  • An invitation to a VIP day at the Swindon and Cricklade Railway to see the completed Trailing Truck once it is returned to the railway.

For details on how to become a Trailing Truck Transformer please click here.

CME with students on Boscastle

In November our CME Dr Steve Rapley  took a group of students from Loughborough University to look at the smokebox and exhaust of 34039 Boscastle. This was to aid their understanding of the geometry they’re studying as part of developing the Internal Aerodynamics and draughting of 335011 General Steam Navigation Locomotive Restoration Society.  The Society would like thank Andy Morgan and Mike for hosting us.

You can find out more about previous projects undertaken with Loughborough and Birmingham Universities can be found here.

Progress continues with the boiler, there are still some stubborn ends of tubes to remove, but it is down to a handful now. Sterling work by our volunteers (including Paul G, David O, Geoff A & Jack G) continues with this strenuous task, with the expectation that the remainder will be out in the coming months. Work has started on removing rust from the inside of the firebox, and generally cleaning the inside of the boiler and firebox ahead of a planned inspection early next year. It may seem that one paragraph seems like little progress on the boiler, but this work is very labour intensive, and with only a small band of volunteers, maintaining Covid safe practices, it takes time for the fruit of their labours to become apparent.

Volunteer posing with the locomotive at Blunsdon

 

In order to keep moving forwards with our restoration activities, the society is looking for a qualified railway mechanical engineer, preferably with welding experience or weld design experience, to advise the CME & Engineering Sub-committee in this field. If you fit this description, or know someone who does, please get in touch with us via info@35011gsn.co.uk

The momentum being generated by our engineering team means 2022 is going to be a very important year for the project with some big goals in mind. To achieve this we will need your help, you are able to support us in many ways if you are not already a Society member you can sign up for membership for currently only £15 per year here, or donate to the Society here or even better become a shareholder here.

As always thank you for your continued support.

GSN collaboration with Loughborough University continues

Last week our Chief Mechanical Engineer took a group of students from Loughborough University to look at the smokebox and exhaust of Bulleid Light Pacific 34039 Boscastle that is currently undergoing overhaul on the Great Central Railway.
This was to aid their understanding of the geometry they’re studying as part of developing the internal aerodynamics and draughting of our 35011 General Steam Navigation.
Following the success of the 2020/21 Loughborough University collaboration projects  we are running further projects in 2021/22 to look at aspects of the blastpipe design in more detail.
The intention is to compare the potential performance of a Bulleid-Lemaître blastpipe with other concepts such as the Giesl and Lempor ejectors.
For more details on our University collaboration projects with Loughborough University click here.
Thanks to Andy Morgan and Mike for hosting us.